Over the past few years, technology has advanced significantly paving the way for a machine with more power and precision. In the manufacturing sector, electric motors have continued to play an important role. Over the years, humans have been able to revolutionize their functionality countless times to achieve maximum performance.
In an electric motor out there for industrial and commercial purposes, the pulley and belt have been the most familiar systems used and pulley alignment tools have always played an essential role.
Belt and Pulley Alignment Tools
The belt and pulley system works to either increase or reduce torque or speed, and for transmission of power between shafts, particularly those that aren’t aligned axially. The two complement each other where the belt balances the load while the pulley maneuvers the speed.
When you understand how these two works, you get to take advantage of their roles and enhance motor performance. At the same time, you can easily choose cost-effective ones.
Factors that Affect Efficiency
Today, the market has so many belts from different manufacturers, which makes it easy to find one for your needs. But, what are the factors that you must think about when choosing the right kind of belt to use?
One of these factors you need to watch out for in belts is their efficiency levels. Additionally, you must also pay attention to their levels of maintenance. A belt with a low maintenance level means that you’ll be spending less on its maintenance, which is cost-efficiency.
Next, you also need to consider the maximum load and the primary tension of the belt. Generally, there are limits to the load capacity before the belt slips and the basic tension plays an essential role in determining this factor. If the initial tension is too little, it can result in a non-functioning battery and the alternator belt slipping. Also, when the initial tension is too high, it can result in wear and tear of the bearings and the belts, which can be a big loss.
How to Find the Ideal Belt
As mentioned, there are many belts from different manufacturers available in the market. However, not every belt is suitable for you though there is a wide range of top-quality belts. If you buy the long belt no matter how top-notch it is, it’s just going to be useless for the machine type you want to use it for.
You must, therefore, take your time to collect information regarding your type of equipment. Consider the amount of load the machine can actually handle and the hours of operation and production that you need the machine to offer. Ensure you’re not too careful about the price. A high-quality and effective belt will likely cost you more.
If you purchase a cheap machine, chances are that you may require spending more on repairs and maintenance, which can be very expensive in the long run.
What are the Major Belt Options
Some of the most common belt drivers include the V-belts. These belts’ wedge action can generate too much friction and increase the transmission power capability. They feature an estimated 5 percent reduction and up to 93 percent efficiency.
If you want a belt system that can work perfectly with a vehicle, then you’ll need to go for a synchronous belt or a timing belt pulley, which can control the closing and opening of your engine valves.
If you’re looking for toothed belts that require little re-tensioning and maintenance, then you should go with the belt pulley systems. These belts happen to be the most efficient, slip-free running and can work both in oily and wet surroundings.
Hopefully, the information above about pulley and belt systems has enlightened you. If you’re going to be using these systems in your business, you’ll need to ensure you get pulley alignment tools for efficient performance.